Fertilizer extrusion granulation production line Introduction
We possess a variety of compound fertilizer extrusion granulation production technology solutions，and can customize solutions according to your needs. If you have any needs for these production equipment, please contact our online engineers and we will provide you with free design solutions and quotations.
Online Engineers Scan The QR Code To Contact Us The production line is driven by an electric motor through belts and pulleys, transferring power to the main shaft, and synchronously working with the driven shaft through gears. After the material is added from the feeding hopper, it undergoes the extrusion action of the rollers, forming compact granules, and after subsequent processes such as screening and crushing, the final product of compound fertilizer granules is obtained.
The entire set of equipment includes an automatic batching machine, crusher, extrusion granulator, screening machine, automatic packaging scale, and conveyor, etc.
Main Technical Parameters
The output of the compound fertilizer extrusion granulation production line is affected by various factors, and comprehensive measures such as optimizing equipment configuration, improving production processes, and enhancing management efficiency are needed to increase the output. Taking a production line with an annual output of 30000 tons of compound fertilizer as an example, if the ambient temperature granulation without drying process and the roller extrusion granulator are used, a high production efficiency can be achieved through reasonable equipment configuration and process parameter adjustment. Specifically, when selecting a single roller extrusion granulator with a production capacity of 1 ton, a combined production of 4 units can achieve a production capacity of 4 tons per hour. Calculated based on three shifts per day and 8 hours per shift, excluding factors such as equipment maintenance and holidays, approximately 30000 tons of compound fertilizer can be produced in 315 days per year.
Production characteristics1. Efficient and energy-saving: The extrusion granulator adopts advanced extrusion molding technology, which has the characteristics of low energy consumption and high production efficiency. At the same time, due to the absence of drying, cooling and other processes, energy and production costs are further saved.
2. High ball formation rate: The roller extrusion granulator has a particularly good granulation effect on raw materials such as ammonium bicarbonate, ammonium chloride, and monoammonium phosphate, with a ball formation rate of over 85%.
3. Strong adaptability: The extrusion granulator has a wide range of raw material adaptability and can be used for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, coal, metallurgy, etc.
4. Pollution free: No discharge of three wastes during the production process, no pollution to the environment. Meanwhile, due to the absence of a drying process, the generation of dust and exhaust gas is reduced.
5. Simple operation: The production line has a high degree of automation and is easy to operate. At the same time, corresponding auxiliary equipment and control systems can be configured according to user needs to achieve intelligent production and management.
