Chicken Manure Organic Fertilizer Disc Granulation Process

Brief introduction of disc granulator chicken manure organic fertilizer process.

1) The treated chicken manure is directly transported to the raw material bin (or in the raw material mixer).

2) The chicken manure is transported to the disc equalizer and evenly added to the rotating disc of the disc pelletizer; the liquid component or the appropriate amount of water is drizzled on the material in the disc through the liquid component distributor of the disc pelletizer to meet the amount of liquid phase required for pelletizing; the rotating disc and the edge of the disc generate friction and centrifugal effect on the material, causing the material to move in a circumferential direction, causing the powder particles to rub and squeeze each other and gradually agglomerate into pellets. Due to the difference in particle quality, the resulting gravity and centrifugal effect is not the same, when its gravity and centrifugal effect increases enough to overcome the friction between the particles will be thrown out of the disc, smaller particles remain in the disc to continue to agglomerate fine powder particles.

3) Conveyed to the organic fertilizer dryer for heat exchange with the heat from the hot air furnace.

4) Conveyed to the thermal sieving to sort the particles, the fine particles return directly to the disc homogenizer, as the core to continue to participate in the adhesion of particles into balls.

5) Conveyed to the organic fertilizer cooler, where the fertilizer is cooled by natural cold air or forced cold air.

6) Conveyed to the finished product sifter, the large granules are crushed by the pulverizer and returned to the disc averizer to continue to participate in pellet formation.

7) After screening, the qualified products are conveyed to the wrapping machine for film coating.

8) Convey to automatic packaging scale for weighing, packaging and storage.

9) Drying, cooling and workshop dust are treated by cyclone dust collector, labyrinth dust chamber and wet scrubbing at three levels and then exhausted to the standard.
 
The production of pig manure organic fertilizer by disc granulation process has the following advantages.

Operation is intuitive, and the operation of the equipment can be mastered at any time, and can be adjusted in time if abnormalities are found.

The size of the pellets is determined by the inclination angle and rotational speed of the disc, and the inclination rate and rotational speed of the disc can be adjusted, so the disc granulation process has a wide range of control over the particle size and is highly adaptable, and the sphericity rate is very high, which can reach 70% to 90%.

The production process of pig manure organic fertilizer disc pelletizing process is short, simple structure, low investment, easy to operate, more suitable for small and medium-sized enterprises.