How to configure organic fertilizer production line equipment?

The production of organic fertilizers is a process involving multiple stages and equipment. Reasonable configuration of production line equipment can not only improve production efficiency, but also ensure that product quality meets standards and environmental requirements. The following is an article on how to configure organic fertilizer production line equipment.

1、 Raw material processing equipment

Raw material storage yard
The raw material storage yard is the first step in producing organic fertilizers, used for storing raw materials. It is usually necessary to construct a site that is 100 meters long, 30 meters wide, and 4 meters high, and equipped with rain and sun protection facilities to maintain the dryness and stability of the raw materials.
Solid liquid separator (dewatering machine)
When the moisture content of the raw material is too high, it is necessary to use a solid-liquid separator to reduce the moisture content to a level suitable for fermentation.
Crushing equipment
A grinder is used to crush raw materials into small particles for subsequent mixing and fermentation. You can choose vertical crushers, high humidity material crushers, hammer crushers, drum crushers, etc., depending on the characteristics of the raw materials.

2、 Mixing and Fermentation Equipment

Mixing equipment
The mixer is used to thoroughly mix the crushed raw materials and microbial agents for fermentation. The capacity of the mixer should be selected according to the production scale and type of raw materials, generally using a double shaft mixer or a vertical mixer.
Fermentation equipment
Fermentation is a crucial step in converting mixed raw materials into organic fertilizers. You can choose different types of fermentation equipment, such as composting fermentation equipment or high-temperature aerobic fermentation tanks. High temperature aerobic fermentation tanks have the advantages of small footprint, high degree of automation, and no secondary pollution, making them more suitable in areas with high environmental requirements.

3、 Granulation and drying equipment

Granulator
A granulator is a machine that turns fermented organic fertilizers into granules for easy packaging and transportation. You can choose from disc granulators, extrusion granulators, etc., based on product characteristics and user needs.
dryer
The dryer is used to dry the organic fertilizer after granulation, remove excess moisture, and improve the quality and stability of the product. Commonly used ones are drum dryers or hot air dryers.
Cooling and screening equipment
Cooling and screening equipment is used to cool and screen the dried particles, remove coarse particles and impurities, and make the final product particles more uniform and delicate.


4、 Packaging and conveying equipment

packer
The packaging machine is used to package dried organic fertilizers for easy sales and transportation. Automated packaging equipment can be chosen to improve production efficiency and product aesthetics.
Conveyor equipment
Conveyor equipment such as belt conveyors, bucket elevators, screw conveyors, etc. are used to automatically transport production materials to the next stage, reducing labor costs.

5、 Control system and auxiliary equipment

Control system
The control system is a system that centrally controls and manages the entire production line, including various sensors, instruments, and control software. Through the control system, automated control and data-driven management of the production process can be achieved, improving production efficiency and product quality.
auxiliary equipment
In addition to the main production equipment, some auxiliary equipment such as hot air stoves, induced draft fans, dust collectors, distribution cabinets, and control cables are also required to ensure the continuous and stable operation of the production line.

6、 Environmental Protection and Safety Production

Exhaust gas treatment device
Configure odor removal equipment, smoke purification devices, and other waste gas treatment devices to reduce the emission of odors and harmful gases, in compliance with environmental standards.
Material storage facilities
Configure appropriate storage facilities, such as raw material warehouses, finished product warehouses, etc., to ensure that materials are not damp or spoiled.

7、 Equipment selection and configuration recommendations

Energy consumption and efficiency
Choose equipment with low energy consumption and high processing efficiency to reduce production costs.
Degree of automation
According to actual needs, choose equipment with a higher degree of automation to improve production efficiency and reduce manual intervention.
Technical training
Farm staff need to master the relevant knowledge of organic fertilizer production, especially equipment operation and daily maintenance. You can receive training provided by the manufacturer or hire professional personnel for guidance.
Through reasonable equipment configuration and efficient production processes, farms can not only effectively handle organic waste, but also convert it into high-quality organic fertilizers, promoting the realization of agricultural circular economy.