What Equipment is Needed for a Small Organic Fertilizer Plant?

The high degree of automation can effectively reduce the increasing labor cost and lower the overall price. The process system of this low-cost production line includes fermentation system, processing system, conveying system, dust removal system, automatic control system, etc. The equipment used is basically as follows:

Fermentor,crusher, mixer are the equipment needed for the fermentation system.

Fermentation turning equipment: organic fertilizer fermentation tumbler is widely used in biological fermentation to produce organic fertilizer from livestock and poultry manure, urban organic waste, straw and other raw materials. Suitable for continuous fermentation of organic fertilizer plant. Equipment features:The machine has a tight structure, good technology, short fermentation cycle (7-8 days), low energy consumption, and stable product quality. The thickness of the fermented material in the pond is 70-90cm, and the oxygen provided by the material in contact with the air is continuously aerobically fermented by natural ventilation and turning the pile, which is fully automatic and intelligently controlled in the fermentation process.

Organic fertilizer crusher:Organic fertilizer crusher, also known as high wet material crusher, is a single rotor, double rotor reversible crusher, has a strong adaptability to the moisture content of the material, especially the fermented decaying waste or other moisture content. Materials ≤30-50% can be used to make powder. The powder size can reach 30-60 mesh, which can meet the feed size requirement of general fertilizer granulation equipment and produce smooth surface of particle size, which is ideal equipment for producing organic fertilizer.

Mixer:Horizontal mixer with high mixing uniformity and small residue is suitable for mixing feeds, concentrated feeds and additive premixes. The specific features are:The materials are mixed sufficiently. Thus improving the mixing uniformity; adopting novel rotor structure, the small gap between the rotor and the shell can be adjusted to near zero, effectively reducing the amount of material residue; the overall structure is reasonable, beautiful in appearance, easy to operate and maintain.

The equipment required for the processing stage are sieving machine, packing machine

Drum sifter:Drum sifter is a common organic fertilizer and equipment used in the production of compound fertilizer, mainly for the separation of finished products and return materials, but also to achieve the classification of finished products, so that the finished products are classified evenly. Combined screen is easy to maintain and replace, simple structure, convenient operation and stable operation.

Automatic weighing and packaging scale:When the quantitative packaging scale enters into automatic operation, the weighing control system opens the feeding door to start feeding, and the feeding device feeds quickly and slowly; when the material weight reaches the fast feeding set value, stop the fast feeding and keep the slow feeding; when the material weight reaches the set value, close the feeding door and complete the dynamic weighing process; at this time, the system checks whether the bag clamping device is in the predetermined state. When the bag is clamped, the system sends a control signal to open the unloading door of the weighing hopper, and the material enters the bag. After the material is placed, the discharge door of the weighing hopper is automatically closed; after the material is discharged, the bag clamping device is released and the bag is automatically dropped.

The equipment required for conveying system includes belt conveyor, uniform feeder

The automatic control system includes power distribution cabinet, console, etc.

A small organic fertilizer production line with low price and high degree of automation can basically achieve mass production and processing through these four systems. Sande Machinery has many years of experience in organic fertilizer production line process design and equipment manufacturing and processing. At the same time, factory direct sales, high cost performance. Welcome to discuss cooperation.